一、铁水测温的”千年痛点”

“玩命式”作业：

工人需在200℃+高温、烟尘弥漫中近距离操作

每炉铁水仅测1-3次，像”抽检”而非”全检”

“烧钱式”消耗：

热电偶每测一次损耗一根，年耗材成本超百万

人工误差导致温度误判，可能引发炉况失常

“猜谜式”管理：

无法捕捉温度变化趋势，低硅冶炼难精准调控

HIRDA-MI系统：工业级”温度透视仪”

 三大技术突破

✅ “火眼金睛”红外热像仪

• 800~1800℃全范围测温，精度≤1%（相当于1米外测出头发丝的温度变化！）
• 抗烟尘干扰，透过高温蒸汽”直击”铁水流

✅ “钢铁之躯”防护设计

• IP66防护等级：防尘防水堪比潜水表
• 200℃环境稳定工作，自带”空调”吹扫系统

✅ “最强大脑”智能分析

• 自动记录出铁时间/温度曲线，发现异常秒级报警
• 数据直连中控室LED屏，DCS系统无缝对接

颠覆性价值

▸ 更安全：工人远离高危区域
▸ 更省钱：年省百万耗材成本
▸ 更智能：温度趋势秒级可知，低硅冶炼调控精度提升40%

您的钢厂还在用传统方式测温？

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料堆防火

传统人工巡检，只能在火灾发生后探测到事故并启动消防系统；气体传感器只能定点探测无法实现大面积探测；使用红外热像仪可迅速判断出高温区域的位置和规模，进行消防预警防止火灾。

炼焦炉

炼焦炉在使用过程中，存在被侵蚀和磨损等情况。使用红外热像仪可以将缺陷点自动定位，提供异常温度报警，保障设备安全。

蒸汽管道泄漏在线监测

受蒸汽温度和高压等影响，蒸汽管道易出现破裂或者保温材料的损坏。通过红外热像仪以图像化的方式进行判断分析，可轻松检测出损坏原因和问题点。

热风炉的耐材缺陷在线监测

随着热风炉炉壳和拱顶长时间工作，表面耐火材料会出现变薄和脱落问题。使用红外热像仪可设置测温区域，实时获取重点部位温度分布情况，提前处理设备隐患。

高炉炉体、热风管道、热风口耐材缺陷在线监测

使用红外热像仪对高炉炉衬缺陷检测有以下优势：及时发现炉衬的早期缺陷，排除安全隐患；清晰定位炉衬缺陷的部位和损坏程度；根据红外图像指导补焊、灌浆，简化维修过程。

转炉炉底温度监测

转炉经长时间使用，内部耐火材料会逐渐侵蚀、脱落，钢板直接暴露在高温环境中，易造成炉底烧穿引起穿炉事故。采用红外热像仪可及时发现转炉破损，发现异常温度点，保障生产安全。

铁水、铁渣运输罐耐材缺陷在线监测

采用红外热像仪可对运输罐内衬损伤剥落情况进行检测，避免运输罐穿包，杜绝重大经济损失和生产及人身安全事故。

铁水包耐材缺陷在线监测

使用红外热像仪可以将缺陷点自动定位，提供异常温度报警，保障设备安全，排除铁水包穿包隐患。

钢管在线淬火工艺温度监测

钢管淬火后温度对钢管的综合力学性能稳定有一定的影响，使用红外热像仪可对水淬后工艺的温度进行实时监测，生成温度曲线。

冷轧设备温度在线监测

使用红外热像仪检测工作温度，当温度的变化在正常范围内波动，能大大降低因润滑不良造成的烧瓦和齿轮失效现象，延长棒材生产线的安全运行时间。

金属电解

在提纯处理时，经常会有金属杂质富集在电极板之间，从而造成短路，引发设备故障。传统的人工手动巡检，效率落后，易漏检误检。利用红外热像仪可全面、快速扫视测温目标，自动捕捉高温点，帮助工作人员迅速定位热缺陷部位，提高检修效率，降低维护成本，确保生产安全。

铸造行业在熔炼过程中容易出现氧化皮的现象，目前大部分采用点测温，需要避开氧化皮的部分，实施中很麻烦，而且测量温度的误差较大，很难得到准确的温度数据。铸造熔炼温度的非接触测量有着许多的困难，随着在线式红外热像仪技术的发展，铸造熔炼实时温度测量成为一种可能。

在线式红外热像仪在铸造熔炼中温度监测的优势：

1. 在线式红外热像仪采用面阵式测温，无惧氧化皮的影响；
2. 设备安装简单，易于维护，稳定性强，一次安装，长久使用；
3. 非接触测量，不受现场环境影响，不影响正常工作， 保证人员安全；
4. 毫秒级反应，实时监测，快速获取温度变化；
5. 可根据铸件设置不同的报警温度，保证铸造熔炼过程中温度保持在一个合理范围内；
6. 温度数据可存储，为科学化的铸造熔炼提供温度数据支持。

工作人员通过在线式红外热像仪监控系统，在数据反馈显示器上查看铸造熔炼的实时热成像图。一旦某个或多个关注区域出现温度过高或过低的情况，系统则会立即发出相应的警告。在线式红外热像仪自带的软件系统可进行离线数据查询、回放历史图像，有助于相关人员对熔炼温度进行评估和分析，有利于控制铸造产品质量，可有效降低成本、风险，促进科学化熔炼的发展。

冶金生产中，炼铁炼钢是最为核心的生产工序，而用于炼铁炼钢的的作业设备——钢包、高温转炉与温度有非常密切的关系。作为承接钢液浇注、炉外精炼的重要容器，钢包与转炉是由外壳钢板与三层特殊的内衬材料焊接而成。日复一日的生产作业中，内衬工作层极易遭遇化学侵蚀、机械震动和急冷急热，引起裂纹、鼓包、脱落等。

肉眼看不见的危险，才是最可怕的。由于外置钢板的存在，人眼无法直接进行内部探伤监测。

实践得知，钢包内衬由前期剥落直至完全磨损失效会经过由点到面的逐步发展过程。缓慢损伤的过程如同温水煮青蛙，等到危险肉眼可见时，苦果也早已经长成，所以，实时监测探伤的重要性，远大于事后改进的重要性。

随着高炉炼铁技术的发展，红外热像仪作为一种非接触的测温仪器开始进入视野，红外热像仪监测的原理是使用光电设备来检测和测量辐射，并在辐射与表面温度之间建立相互联系，从而对物体表面的热（温度）分布成像与分析。

在长时间的投入试验过程中，建立了钢包外表面各点温度和内衬残余厚度之间对应关系的数据库,为利用红外热像仪对钢包内衬的损毁程度进行监测奠定了坚实科学的基础。

【随着内衬工作层厚度的不断减薄,磨损区域所对应的钢板外表面温度逐渐升高】

【在红外热像仪的监测下，内衬出现剥落点的区域呈现出不同颜色，非常清晰直观】

面对如此高温环境，如何才能做到有效监测呢？

K/KD系列在线式红外热成像测温仪采用17μm非制冷红外焦平面探测器、高性能红外镜头和信号处理电路，并嵌入图像处理算法，具备体积小、功耗低、启动快速、成像质量优异、测温准确等特点。

Functional Characteristics

1. It has all-weather passive thermal imaging function, has strong smoke penetration performance, and can be used in a wide range of ambient temperatures;

2. With high frame rate design, fast-moving objects can be observed

3. Adopt self-developed temperature measurement correction algorithm to realize accurate temperature measurement;

4. The full stream lossless 16bit temperature data is output, and the client software and SDK development kit are provided to facilitate the secondary development and system integration of customers, and fully carry out personalized temperature analysis of the tested target. 

Application Field

Ferrous Metallurgy Coal Chemical Industry 轨道交通 Scientific Research

Power Grid Machine Vision New Energy 定制开发

Applicable Machine

这些关键的设备一旦出现故障，不仅会造成经济损失，还容易造成对工作人员的伤害。

在设备的日常维护和检修中，利用红外热成像诊断技术可以实现多种检测：如钢包和铁水的检测；回转窑的检测；重要管道的检测和诊断，利用红外热成像仪检测其故障的存在是现阶段有效、直接的方法。

一、应用背景

在钢铁厂，由于大部分的设备在工作运行过程中，都是在高温的环境下进行的。当设备运行中发生故障，对于工作人员来说，无疑增加了工作难度，因为他们需要亲自去实地检测设备的故障，尤其是当设备难以接触时，则更是增加了排查的难度。这对于检测人员来说是一种悲哀，因为这是技术可以解决的问题。

有需求就会有呼应，红外成像技术作为一门技术，可以通过对设备热像图的分析来诊断设备的状态及其隐患缺陷，在设备运行状态检测中体现出了其优越性。特别是手持测温热像仪，为检测人员设计，成为了检测人员的得力助手。

利用红外成像技术对设备进行检测，了解和掌握设备使用过程的状态，及早发现问题查明原因，对于保证安全的生产运营、延长设备的使用寿命有着重要的意义。

二、产品应用

产品操作简单易懂，可以拿着它想检测哪里的温度就检测哪里的温度，方便携带。

热像仪性能提升和热像仪内部图像增强，有助于热像师立即确定问题的准确位置。然而，即使是经验丰富的检测者也常常需要事后调整图像。

满足用户在目标尺寸、工作距离、视觉细节和预算方面的需求，红外分辨率640×480像素，宽测温范围，测温范围最高达1600°C。

三、应用场景

针对行业内不同应用场景，我司提供多款专属设备，可满足多场景应用需求，可实现实时监测，缺陷诊断，报警输出等功能，为客户提供可靠的红外设备和解决方案。

1.铁水、铁渣运输温度检测

红外热像仪可检测运输罐内衬损伤剥落，检测运输罐穿包，避免炼铁厂的生产损失及人身安全事故。

2.铁水包、钢包温度检测

铁水包内衬工作层直接与铁水接触，如果出现穿包问题将直接影响整个高炉的生产，红外热像仪可直接检测和排查缺陷点。

3.热风管温度检测

热风管作为连接高炉和热风炉的通道，在经过高温热风的长时间侵蚀，会使得内部耐火材料软化。在热风管道两侧分别，对关键区域温度重点监控，搭配系统组网软件，实现多画面视频预览、报警配置。

4.配电柜温度检测

钢铁厂区内设有大量电气设备，对电力设备巡检是重中之重，通过红外可进行报警并快速定位着火点位置。

四、应用Advantage

1.增强工厂安全性

Infrared thermal imager能帮助用户及早诊断电气和机械故障，避免引起火灾或爆炸。

能及时识别故障元件，可更换镜头，能够覆盖近距离与远距离目标。

通过热像仪进行镜头自动校准，获得较准确的温度读数。

2.让工作更简单

多款Model热像仪，搭载众多特性，简化用户的日常工作。

直观的用户界面，菜单按钮，操作简单。

设备连接后，方便实时查看现场的温度，及时发现故障位置。

Applicable Machine

KD series online infrared thermal imaging thermometer adopts 17 μ M uncooled infrared focal plane detector, high-performance infrared lens and signal processing circuit, and embedded with advanced image processing algorithm, it has the characteristics of small size, low power consumption, fast startup, excellent imaging quality, accurate temperature measurement and so on.

The device selection of KD series on-line infrared thermal imaging thermometer fully considers the requirements of high and low temperature working performance to ensure that the whole machine has excellent environmental adaptability.

Functional Characteristics

1. It has all-weather passive thermal imaging function, has strong smoke penetration performance, and can be used in a wide range of ambient temperatures;
2. With high frame rate design, fast-moving targets can be observed;
3. Adopt self-developed temperature measurement correction algorithm to realize accurate temperature measurement;
4. The full stream lossless 16bit temperature data is output, and the client software and SDK development kit are provided to facilitate the secondary development and system integration of customers, and fully carry out personalized temperature analysis of the tested target.

Application Field

Iron And Steel Metallurgy, Petroleum And Petrochemical, Rail Transit, Scientific Research

Power Grid, Machine Vision, Customized Development

The following benefits can be obtained from the infrared thermometer at each stage of the steel production process: high-quality products, improved productivity, reduced energy consumption, enhanced personnel safety, reduced downtime, easy data recording, infrared temperature measurement for steel processing and manufacturing. Main applications: continuous casting, hot blast stove, hot rolling, cold rolling, bar / wire rolling intelligent sensor head with digital circuit and two-way communication, remote parameter setting of the sensor head can be carried out in the control room, so that the function is enhanced and the control is more perfect. This is particularly important for metal materials with emissivity changes. To produce high-quality products and improve productivity, accurate temperature measurement is the key in the whole process of steelmaking.

When continuous casting turns molten steel into flat billet, slab or square billet, there may be production reduction or shutdown. Accurate real-time temperature monitoring, coupled with water nozzle and flow regulation, is required to provide appropriate cooling, so as to ensure the metallurgical properties required by the billet and finally obtain high-quality products. Improve productivity and prolong equipment life. The model of the selected sensor head is determined by the production process and the location of the sensor head. If it is installed in a harsh environment and its line of sight is blocked by dust, water mist or steam, the optical fiber dual color sensor head and integrated dual color sensor head are the best choices. If you need a temperature profile from edge to edge of the slab, you can use a line scanner. The type of hot rolling and the number and type of rolling mills in the rolling process vary with the type of products processed.

(1) During the whole production process of steel, continuous temperature measurement and frame adjustment of the descaling machine can ensure product quality and normal use of the production line, and avoid accidental shutdown.

(2) The billet of the rolling mill unit has been continuously cooled before entering the rolling mill. If the production line stops working for a period of time, the billet temperature may be lower than that before restart. This roller must be set to compensate for the corresponding changes in temperature.

The roll can be set manually by the operator, or an infrared thermometer can be installed in front of each rolling mill, and the rolling mill can be set automatically. This ensures that the mill is set correctly. In order to eliminate the influence of steam and dust in the control cooling area on temperature measurement, a two-color thermometer is used to accurately measure temperature even when the energy of the target is blocked by 95%.

(3) During the hot rolling process of the coiler, the normally cooled steel plate is rolled into steel coils by the coiler for transportation to the cold rolling or other equipment. In order to maintain the reasonable cooling of laminar cooling area, accurate temperature measurement is required at the coiler. The temperature at this point is crucial because it determines whether the steel is reasonably cooled before being rolled. Otherwise, unreasonable cooling may change the metallurgical properties of steel and cause scrap.

(4) Because the temperature of the coil box is low at this point and the steel is running at the speed of 75 ~ 100 feet / second, a low-temperature series infrared thermometer with fast response time is needed. Cold rolling is often carried out after finishing rolling and cooling, and the steel coil is transported to another plant for cold rolling or to other plants. Cold rolling makes the steel thinner and smoother. At this time, the steel is rolled at about 94 ℃ or at ambient temperature. The thermometer installed between finishing mills enables the operator to adjust the mill according to the detected temperature changes. Another high-speed processing process of bar / wire rolling is bar / wire rolling. The billets are reheated and sent to be rolled into bars.

After that, the bar is processed into different sizes through a series of intermediate rolling. After finishing rolling, the bar can be made into more than 100 different products. Reheating the billet to a uniform temperature is very important for the whole rolling process, because uneven bar temperature will aging the equipment and increase the maintenance downtime of the equipment. Knowing the product temperature between racks enables the operator to adjust the roll as required. When the product begins to enter the cooling zone, quickly and carefully monitor the cooling temperature to ensure the metallurgical performance of the product. If the cooling control is not good, the product cannot meet the requirements of process indicators, resulting in quality reduction or waste products. In some production processes, such as high-speed rolling and vibration of thin bars or wire products, temperature measurement is very difficult, infrared two-color thermometer can solve this problem. When the target deviates from the field of view or is partially blocked (dust, steam, obstacles, etc.), it can still accurately measure the temperature. The blast furnace hot blast stove provides high-temperature and stable hot air for the blast furnace.

In order to operate safely, it is necessary to monitor the dome temperature of the hot blast stove. At present, thermocouples are mostly used to measure the dome temperature of hot blast furnaces in China. Due to the limitations of the use environment (high temperature, high pressure) and structure of the thermocouple, the temperature fluctuates greatly. Under the influence of many factors such as vibration and installation mode, the service life of thermocouple is short. The measurement accuracy is unstable. Troublesome maintenance and other shortcomings. A special infrared temperature measurement protection device for hot blast stove dome temperature measurement can replace the thermocouple temperature measurement method to avoid many shortcomings caused by this method. The user's use results show that the device is stable, reliable and effective.

Applicable Machine

K26E5 online infrared thermal imaging thermometer adopts 17 μm uncooled infrared focal plane detector, high-performance infrared lens and signal processing circuit, and embedded image processing algorithm, with small size, low power consumption, fast start-up, excellent imaging quality, accurate temperature measurement and other characteristics.

The device selection of k26e5 on-line infrared thermal imaging thermometer fully considers the requirements of high and low temperature working performance to ensure that the whole machine has excellent environmental adaptability.

Functional Characteristics

1. 具有全天候被动热成像功能，可在较宽的环境温度范围使用；
2. With high frame rate design, fast-moving targets can be observed;
3. Adopt self-developed temperature measurement correction algorithm to realize accurate temperature measurement;
4. Output full stream lossless 16bit temperature data, and provide client software and SDK development kit.

Application Field

Iron And Steel Metallurgy, Petroleum And Petrochemical, Rail Transit, Circuit Detection

Scientific Research, Power Grid, Machine Vision, Customized Development